Turnkey Calibration Laboratory Setup

Turnkey Calibration Laboratory Setup

Building your own in-house calibration laboratory is not just about purchasing equipment. You also need to use the correct technique, lab design, procedures, documentation management, and calibration practice. Our customized training service will help you develop or enhance your calibration laboratory for pyranometers and reference cells calibration. The service is flexible and can be adapted for indoor, outdoor, or both calibration types.


Build a Reliable Calibration Laboratory Faster


Build your own calibration laboratory with practical training, technical guidance, and equipment support in collaboration with SEVEN Sensor Solutions , part of our company group: ArGesim Group.


Training can be provided either at the ArGesim factory in Türkiye or at the customer premises.


What the Service Includes


Depending on your needs, the training may cover


  • Calibration principles and practical methods
  • Indoor and outdoor calibration workflows
  • Laboratory layout planning
  • Equipment selection & supply
  • Traceability and documentation
  • Data collection and certificate preparation
  • Good practices for repeatable results
  • Guidance for daily laboratory operation



Provided Materials & Services:


The service can include the following materials, equipment, software, and technical support depending on the selected laboratory configuration:


The Provided Material for Indoor Calibration Setup


Category Provided Material / Service Notes
Reference Equipment Calibrated reference sensor from ISO/IEC 17025 laboratory Optional; can be purchased by customer
Light Source Class AAA sun simulator according to IEC 60904-9 Provided by BallastCo
Mechanical System Sensor delivery mechanism Provided by BallastCo
Data Acquisition Datalogger Optional; can be purchased by customer
Software for data acquisition Provided by BallastCo
Software Calibration software and certificate creation/printing software Designed according to ISO/IEC 17025 documentation needs
Training & Know-How 3-day theoretical and hands-on training Provided by BallastCo
Application Coverage Pyranometer and irradiance/reference sensor calibration Scope can be customized

The Provided Material for Indoor Calibration Setup

Category Provided Material / Service Notes
Reference Equipment Calibrated reference sensor from ISO/IEC 17025 laboratory Optional; can be purchased by customer
Mechanical System Customized sensor calibration stand Provided by BallastCo
Data Acquisition Datalogger Optional; can be purchased by customer
Software for data acquisition Provided by BallastCo
Software Calibration software and certificate creation/printing software Designed according to ISO/IEC 17025 documentation needs
Training & Know-How 3-day theoretical and hands-on training Provided by BallastCo
Application Coverage Pyranometer and irradiance/reference sensor calibration Scope can be customized

International Standards Used

The training course utilizes the following internationally recognized standards:

  

  • ISO 9847:2023 for pyranometer calibration
  • IEC 60904-2:2023 for photovoltaic reference devices
  • IEC 60904-4:2019 for reference solar devices
  • IEC 60904-9:2020 for solar simulator classification
  • ISO/IEC 17025:2017 for laboratory competence, traceability, and documentation


Options for Indoor and Outdoor Calibration


The program can be set up for:


Indoor calibration using equipment like the sun simulator, sensor delivery device, datalogger, software, certificate generator, etc.



Outdoor calibration using custom-made mounting systems along with natural sunlight-based calibration procedure.



The final configuration is determined based on your application, space availability, technical goals, and preferred calibration approach.


BallastCo Lab. Equipment for the Program


BallastCo Lab. Equipment will provide all major equipment needed to establish a calibration laboratory, such as:


  • Sun simulator
  • Sensor delivery device
  • Datalogger along with its software
  • Software for certificate preparation
  • Custom-made mounting systems for the sensors


The sensor delivery device can be customized for either pyranometer or reference cell calibration.


SEVEN can additionally offer optional third-party services for calibration of reference sensors upon request from clients.


Training Location


The training can take place:


  • In the ArGesim production facility in Türkiye
  • In the facilities of the customer


On-site training may be particularly effective when customization of the program is required for the client's particular conditions.



Build Your Own Calibration Laboratory


Each calibration laboratory requires unique specifications. This explains why our services are completely tailored to individual needs.

We offer you calibration laboratory design solutions for your pyranometer or reference cell and provide you with a customized quote.


Contact us to plan your calibration laboratory training.


Frequently Asked Questions FAQ about Turnkey Calibration Laboratory Setup

What is a turnkey calibration laboratory installation?
A turnkey calibration laboratory installation refers to a solution that will assist a company in setting up their calibration laboratory. This can include equipment, software, lab design, calibration process flow, documentation assistance, certificate creation software, and training.
Why should I build my own calibration laboratory?
Building your own calibration laboratory will decrease reliance on other calibration services, shorten response time, increase quality control, lower costs, and provide opportunities for technical know-how in your company.
What equipment is required for a calibration laboratory?
Required equipment may include a reference sensor, sun simulator, sensor positioning apparatus or calibration frame, datalogger, data collection software, calibration software, and certificate generation software. BallastCo can supply major equipment and assist based on the chosen option.
Does BallastCo offer installation services for pyranometer calibration laboratories?
Yes. BallastCo offers support for building a pyranometer calibration laboratory.
Does BallastCo offer installation services for reference cell calibration laboratories?
Yes. BallastCo can assist in creating a reference cell calibration laboratory with appropriate equipment and software.
Is indoor calibration equipment offered by BallastCo?
Yes. BallastCo is capable of supplying indoor calibration equipment such as the Class AAA solar simulator according to IEC 60904-9, sensor delivery system, dataloggers, software, and certification software.
Is outdoor calibration offered by BallastCo?
Yes. Outdoor calibration services provided by BallastCo involve custom-built mounts along with solar calibration techniques.
What standards does BallastCo use for the calibration laboratory program?
The international standards applied for BallastCo calibration laboratory program include ISO 9847:2023, IEC 60904-2:2023, IEC 60904-4:2019, IEC 60904-9:2020, and ISO/IEC 17025:2017.
Does BallastCo offer any training for the staff of the calibration laboratory?
Yes. Theoretical and practical training programs are provided by BallastCo for calibration laboratories. Training sessions can take place either at the ArGesim manufacturing plant in Türkiye or at the client's site.
Is customization of the calibration laboratory possible?
Yes. Each laboratory can be individually customized taking into consideration sensor type, calibration scope, room availability, technology objectives, existing laboratory equipment, as well as indoor and outdoor calibration preferences.
How many sensors must be calibrated to justify return on investment?

In general, the sum of expenses associated with the BallastCo training and equipment kit may prove beneficial for about 100 to 200 calibrations of irradiance sensors or pyranometers, considering external calibration costs, shipping fees, customs clearance...

From the moment of recoupment, each following calibration will become more economically advantageous due to the use of laboratory equipment and staff training by the company itself rather than repeatedly paying for external calibration services.

Do solar companies need a calibration lab?
Absolutely. The use of a calibration laboratory enables solar companies to enhance accuracy, facilitate photovoltaic (PV) testing, calibrate irradiance sensors, boost quality control, and offer improved technical support to their customers.
How can I launch my calibration laboratory project with BallastCo?
For this purpose, it is necessary to outline the scope of your calibration activities, sensors that require calibration, equipment at your disposal, laboratory premises, and whether indoor or outdoor calibration, or both, are required.